SP 110-S V3.1 - Technology inspired by our clients
Premium welding technology for plastic piping systems
In a world where safety, efficiency, cleanliness and quality are essential, AGRU has taken another step to address these key elements of plastic pipe welding. The optimized welding process and user-friendly design set new standards in IR welding technology, ensuring fast, consistently highquality infrared welds.
Tee long spigot
The injection-molded tee OD 630 SDR 11 is now available!
Create pressure class-compliant branches on your pipe with the premium solution! The extended version can be used for both heating element butt and electrofusion welding. It can also be installed without sand bedding thanks to the stress crack-resistant PE 100-RC material, offering maximum flexibility and safety. This unique fitting extends the AGRULINE range and sets a new benchmark.
Material: PE 100-RC
Dimensions: 630 SDR 11
AGRU electrofusion welding machines with Short Circuit Protection (SCP) system
Newly available AGRU electrofusion universal machines with built-in SCP (Short Circuit Protection) system, detect short circuit based on variations in fittings heating wire resistance. These resistance changes are detected and evaluated by the SCP system and the welding process is aborted if necessary!
Rely on our expertise and benefit from the complete traceability and documentation of every weld. The SCP system works for all AGRU electrofusion fittings from DN 20 to DN 500 and is integrated into all new AGRU electrofusion welding machines.
AGRU PVDF Supply Range
In order to provide our customers with an even more reliable supply of PVDF semi-finished products, AGRU expanded the PVDF product portfolio. Now it includes two new Homopolymer PVDF grades to provide an alternative to our standard products.
These grades have the typical AGRU PVDF properties and can be used for a wide range of applications, combined with increased availability, and cost competitive options. Currently there is no experiance with the new grades in HP applications. Therefore we would recommend to use our standard Solef materials.
Poly-Flo – The ready-to-use double containment piping system
Poly-Flo includes a complete piping system made of PE 100-RC and PPR for the safe transport of hazardous media through groundwater protection areas or in chemical plants with a high hazard potential. The high level of cost-effectiveness and decades of research and development make Poly-Flo a reliable partner. The compactly designed double containment piping system is available in PE 100-RC and PPR materials in dimensions ranging from OD 50/32 mm to 225/160 mm. The pressure ratings can be selected between SDR 17/11 and SDR 33/17.
More information about the poly-flo double containment piping system
AGRU E-spigot coupler (code 70.172.0250.11)
The AGRU E-spigot coupler offers an efficient solution to the challenges of welding PE 100 / PE 100-RC pipes and spigot fittings. The E-spigot coupler thus offers a practical solution for situations where conventional butt welds are problematic, such as in confined spaces or working overhead.
All AGRU electrofusion fittings are characterized by their high-quality and offer:
- Fully embedded heating wire for easy cleaning and safe installation.
- Generous heating and cooling zones for perfect welding results.
- Excellent shrinkage behavior during welding due to a special production process.
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AGRU Flex Restraint
The AGRU Flex Restraint is a flexible bar for electro-socket welding onto PE 100 / PE 100-RC pressure pipes. This way, a rigid system by fixed points can be created that absorbs high forces to prevent axial movement. This special fitting is placed onto the pipe with a tensioning belt and is homogeneously welded by electro-socket welding in accordance with AGRU installation guidelines, based on DVS 2207-1.
The AGRU Flex Restraint offers a strength of 40 KN in axial direction. If higher forces have to be absorbed, several Flex Restraints are to be distributed around the circumference.
Material: PE 100-RC
Shear strength: 40 KN
Main Dimensions:
L (mm): 234.0
B (mm): 70.0
H (mm): 40.0
Hydrogen AGRU
Hydrogen is a key component of green energy, serving as an energy storage, fuel, and raw material. The electrolysis process for H2 production requires a significant amount of water. In hydrogen projects, seawater is transported via AGRU XXL pipelines to desalination plants, treated with AGRUCHEM, and purified in high-purity PURAD piping systems in ultrapure water plants. In PEM electrolysis, the purified water is directly converted into H2. In alkaline electrolysis (AEM), potassium hydroxide (KOH) is mixed with water and transported from the production site to the electrolysis plant through AGRU fluoropolymer pipes (FEP) or transport tanks (ECTFE). Within the electrolysis plant, the diluted potassium hydroxide is reliably transported or stored in PP tanks and piping systems. The H2 can then be stored in tanks lined with semi-finished products and transported to end customers using the certified AGRULINE H2ready piping system.
AGRU Gas-Lock
The saftey device for your gas system
The AGRU Gas-Lock is the safety valve for applications in gas service pipes. It is implemented in polyethylene fittings (e.g. tapping tees) which
are used for connection pipes. The Gas-Lock closes the passage in case the flow rate exceeds a defined level within a split of seconds. As a
result, there is no leakage of gas and the environment is kept safe. After the repair work has been finished, the Gas-Lock can be re-opened
by reapplying a pressure balance between the supply pipe and the main pipe.
New AGRU PVDF Sheets
AGRU PVDF sheets now availalbe in stock
AGRU is now able to offer PVDF natural sheets with dimension 2000 x 1000 mm. Additionally, fabric backed PVDF PGW (Polyester fabric backed) sheets can be offered as sheets and rolls.
- Typical characteristics of PVDF
- Emulsion grade
- Full traceability via unique product code
- Stock items, ready for shipment
FM 1613 approved piping systems
Expanded product range and significantly increased pressure rating!
AGRU is the first supplier with an extensive product range of pipes and fittings made from high crack resistant PE 100-RC material! This safes costs during installation, increases the system safety and the service lifetime of the complete piping system.
Furthermore, AGRU PE 100-RC FM approved components achieve the highest pressure ratings of 215 psi / 15 bar (SDR 11) and 250 psi / 17.5 bar (SDR 9). With the AGRU FM approved catalog and comprehensive technical support, AGRU offers a complete program and is your partner from planning to completion of any project where FM approved piping is required for underground fire suppression systems.
SureAMID
High pressure gas piping system made from polyamide
SureAMID ist ein Polyamid-Komplettsystem, bestehend aus Rohren, Formteilen und der optimalen Verbindungstechnik. Der hochwertige Kunststoff Polyamid verleiht dem System eine hohe Druck- und Spannungsrissbeständigkeit sowie Diffusionsdichtheit.
This makes SureAMID your first choice for high-pressure gas applications up to 16 bar in accordance with DVGW bulletin G 472. The pipes and fittings can be joined using butt or electrofusion welding.
PVDF-UHP tee, reduced
OD 90/20 mm to OD 90/63 mm and OD 110/20 mm to OD 110/63 mm
AGRU is constantly improving and expanding its product programme of PVDF-UHP fittings in order to meet the constantly growing requirements for high-purity plastic piping systems. The latest addition is reduced PVDF-UHP tees (code: 35.065). The overall length of the fittings has been reduced to allow for a compact system design and ecological packaging. All reduced tees can be butt+IR and beadlessly welded.
PE 100-RC E bifilar coil mechanically manufactured
A fully embedded heating wire offers
- An easy to clean welding surface
- Protection against corrosion
- Uniform and gentle heat distribution in the welding zone
The premium PE 100-RC material offers
- Particularly high resistance to slow crack growth
- Cost savings by removing the need for sand bedding
Bifilar welding system
- Two separate welding zones
- Single-sided pre-welding (e.g., in the workshop) possible
Weldable with universal welding machines
- Tensioning straps for ideal welding pressure
Extremely efficient
- Lightweight
- Short welding times without preheating
- Special flange for connections to valves
Special flange for connections to valves
The special design offers
- Very good shape stability
- High pressure resistance
- Frictional
Nominal width compliant joint with metal fittings offers
- Cost reductions for fittings as smaller nominal widths are possible
- Use of shut-off valves supported
- Reduction of empty space between the special flange and fitting
- Lower operating costs due to optimised flow characteristics
- Fewer deposits
Premium PE 100-RC material
- Extremely high stress crack resistance
- For use in installation without a sandbed
Tee 45° injection moulded
Special design
- Injection-moulded fitting
- Perfect flow characteristics
- For butt and E-socket welding
Premium material PE 100-RC
- EResistant to slow crack growth
- Cost savings thanks to installation without a sandbed
Premium material PP-R
- Excellent temperature resistance
- Excellent corrosion resistance
- Excellent strength, rigidity and hardness
Guaranteed traceability for components
- Batch number
- Traceability code PE 100-RC
Stop-off saddle for repairing damaged PE-HD gas pipes
A fully embedded heating wire
- An easy to clean welding surface
- Protection against corrosion
- Uniform and gentle heat distribution in the welding zone
Premium PE 100-RC material
- Particularly high resistance to slow crack growth
- Cost savings by removing the need for sand bedding
Special structure
- Fast installation thanks to fastening strap and screws
- Low space requirement
Guaranteed traceability for components
- Continuous serial number
- Traceability code
Poly-Flo induction e-socket
The induction e-socket consists of a metal ring which is overmoulded using PE or PP. The ring inductor is an electrical coil that generates a magnetic field. Inductive heating causes the plastic in the welding zone to plasticise and joins the pipe to the e-socket.
Poly-Flo piping system
The Poly-Flo system is an extension of the double containment piping system. The pipes and fittings are manufactured (extruded/compression moulded) in a single step and are fully pressure-resistant.
Welding methods
- Simultaneous welding
- Cascade welding
- Inner pipe: Infrared or butt welding
- Outer pipe: Induction welding
AGRU backing rings
Precisely adapted to FRP stub flanges
- Precise adaptation of the backing rings to the FRP stub flanges
- High chemical resistance
- Glass fibre reinforced outer shell made of PP
- High mechanical strength thanks to steel core
- Proven use for many years with thermoplastic only pipelines
- Perfectly matched flange joint with AGRU ePTFE Seal Clean gasket
The problem with flange connections (stub flange/backing ring) is that the loose flange designed for plastic welding backing rings does not fit on a FRP stub flange with regard to the d3 dimension. AGRU has now added a backing ring up to OD 630 mm to its product programme to solve this problem.
Extruded blocks up to 120 mm thickness
Create even larger custom parts
- Extruded blocks in PP-R and PVDF are available from stock up to 100 mm thickness
- Standard formats of the blocks 1000 mm x 610 mm (PVDF) or 1000 mm x 620 mm (PP-R)
- Special lengths up to 3000 mm possible
- Easily create custom parts in an inexpensive way
- PE types and other special materials and colours available on enquiry
